Extrusion Flake Forming Machine-manufacture,factory,supplier from China

In the field of corn flake forming equipment, technological innovation has become a key driving force for the development of the industry. Advanced automation technology is constantly being applied to equipment manufacturing, making the production process of corn flakes more efficient and stable. For example, some new equipment uses programmable logic controllers (PLCs) and touch screen human-machine interfaces to achieve precise control of various links such as raw material pretreatment, forming, drying and seasoning.

In 2024, corn flakes making machines continue to innovate in the field of industrial food processing, and their key technologies and components continue to develop, such as precise extrusion systems that can better control temperature, pressure and shear force to ensure product quality and production efficiency; mixing and conditioning systems that can achieve uniform mixing of raw materials and optimal moisture regulation, affecting the taste and crispness of corn flakes; molds and cutting components can be customized to produce corn flakes of various shapes.

Recently, the new generation of Double Roll Extrusion Granulator independently developed by our company has achieved a number of key innovative results, which not only greatly improves the performance of the equipment, but also is expected to reshape the market structure and inject new vitality into related industries.After countless days and nights of research and repeated experiments, the company's R&D team has overcome many long-standing technical difficulties of the double-roll extrusion granulator. At the roller design level, a new special alloy material is introduced.

According to news on July 26, 2024, the double-roll extrusion granulator of Shandong Lutian Automation Equipment Co., Ltd. can produce 1.3-1.5 tons per hour in the production of coking-grade ammonium sulfate, becoming a new benchmark for ammonium sulfate production. The equipment mold has high precision and is easy to debug, which can avoid hole running and ensure uniform and stable particles.

Twin-screw extruder granulators play an important role in the production of high-performance polymers. They can precisely control temperature, efficiently mix screws, and flexibly design molds. In the field of plastic recycling, they can effectively process waste plastics by precisely adjusting parameters, and can also use online detection and quality control technology to ensure product quality.

Steam flake treatment of corn is to expand and soften the corn through steam hot processing, and then peel and fracture these expanded corn with mechanical pressure generated by a pair of reverse rotating rollers, and process the corn into a specified density of flakes. The mechanism is actually a gelation process, which means that tightly bound corn starch breaks the hydrogen bond of starch binding in cells through gelation, so as to improve the digestibility of corn starch in animals.

1. Press corn is the corn out after cleaning, high temperature cooking, disinfection, extrusion, drying, several steps to the starch, protein, vitamins contained in the corn, all integrated together, not refining any elements in the corn, 30% higher than the utilization rate of corn.2. Steam-pressed corn is an excellent energy feed. The total digestibility and absorption rate of starch detected by relevant departments is as high as 99%, which is nearly 30% higher than the 70% absorption rate of ordinary ground corn starch.

This self-propelled wrapping machine embodies the wisdom and efforts of the company's top R&D team, and has undergone countless rigorous experiments and optimization improvements.

Intelligent control: The rocker arm online wrapping machine adopts PLC programmable control. The parameters such as the number of top and bottom wrapping layers, times, top-crossing time, and reinforcement layers can be set directly on the panel, which is simple and convenient to operate. At the same time, it has the functions of photoelectric switch automatically sensing the height of the goods and automatic manual conversion at any time.

Recently, the company's research and development results "A high-efficiency precision horizontal machine spindle cooling system" obtained a patent certificate granted by the State Intellectual Property Office. This patented technology effectively solves the problem of spindle overheating when the horizontal machine is running at high speed, improves the stability and service life of the spindle, and further enhances the market competitiveness of the company's high-efficiency precision horizontal machine.